Spark plugs NGK Double Platinum 4853 PFR7B $11.71 I have tried these and they are good. No misfiring problem but was a lot quieter with them NGK Traditional spark plug 6097 BKR7E $2.24 got this in now and it's perfect. no misfiring. Deeper tone? NGK IX Iridium 6988 BKR7EIX-11 $6.95 I havent run this yet but they must be worthy. I got all these prices from www.sparkplugs.com I ordered them for sparkplugs.com and they got here in 3 days!
Split fire for XR650R TP392B or SF392D Fram oil filter It's the same filter as all XRs. CH6015 Carquest thermostat part number 31978 NAPA pn# 215 AutoZone part number 457-180 this one doesn't need to be tweeked. XR650R Wheel Bearings Fronts- 6003-sh2 Rears- 6004U and 6204U Countershaft seal Honda Part #91205-MBN-672 USA Dual Sport @1-800-583-4912 for tires. Mikuni TM42 part number 001.549 Acerbis Mudguard #16086105 Chaparral #257-0861-05
Competition muffler insert 18317-MBN-640
Intake carb insulator 16211-MBN-640
#175 Main jet 99101-357-1750 178 Main Jet 99101-357-1780 180 Main Jet 99101-357-1800 185 Main Jet 99101-357-1850
B53E comp needle & seat 16012-MBN-641 or 16012-MBN-671
68s pilot jet 99105-MBN-0680
Euro/Aus rear fender extension 84701-MBN-651 (black plastic)
Honda powerup kit 06130-NLB-010 cam, piston etc. U
S carb assembly part number 16100-MBN-671 UK carb 16100-MBN-641
dipstick 15650-MBN-670
rear sprocket bolts 90125-KA4-000
sidestand bolt (small domed Allen bolt) 90113-MBN-670
Front brake disc 45351-KV6-670
Crankcase oil drain bolt (left side) 90131-896-650
Downtube oil drain bolt 963000801800
Oil filter 15412-HM5-A10 (old part number), 15410-KFO-315 (New number)
Tank decals 87122-MBN-6702A and 87123-MBN-6702A
Lock nut wrenches for swingarm 07KMA-KAB0100 and 07VMA-MBB0100
SPECS AND PROCEDURES
|
Item |
Spec |
Pg. # |
|
Gasoline |
92 or higher |
61 |
|
Fuel tank capacity |
2.64 gal; 0.53 gal |
63 |
|
Oil |
20W-50; 10W-40 below 32 F |
64 |
|
Check oil |
Idle 5 min, turn off, bike level, dont screw in dipstick. |
65 |
|
Oil capacity |
1.7 qt. WITH FILTER, 1.65 qt. W/O |
70 |
|
Throttle freeplay |
1/16 1/4" |
78 |
|
Clutch freeplay |
3/8 13/16 |
81 |
|
Idle speed |
1400 ±100 RPM |
85 |
|
Spark plug type |
NGK BKR7E-11
(NGK) K22PR-U11
(DENSO) |
85 |
|
Spark plug gap |
0.039 0.043 |
86 |
|
Exhaust spark arrester |
Clean every 100 hours |
87 |
|
Front suspension adjustment chart |
|
92 |
|
Front suspension eliminate internal air pressure |
|
93 |
|
Front suspension oil volume |
4.7 (STANDARD LEVEL) 3.5 6.1 (RANGE) 0.17 |
95 |
|
Front suspension damping adjustment |
(clockwise is harder setting) |
96 |
|
Front suspension REBOUND adjuster (top) |
One turn = 4 positions (18 positions total) |
96 |
|
Front suspension COMPRESSION adjuster (bottom) |
One turn = 4 positions (20 positions total) |
96 |
|
Rear suspension adjustment chart |
|
101 |
|
Rear suspension spring preload adjustment |
|
102 |
|
Rear suspension spring length |
9.31 (STANDARD) 9.07 (MINIMUM; harder/stiffer) 9.6 (MAXIMUM; softer) 0.06 / 31.5 lbs. (one adjuster turn/pounds preload) |
104 |
|
Rear suspension damping |
|
107 |
|
Rear suspension REBOUND adjuster (near chain) |
One turn = 8 positions (30 positions total) |
107 |
|
Rear suspension COMPRESSION adjuster (on reservoir) |
One turn = 4 positions (20 positions total) |
107 |
|
Front brake lever freeplay |
3/8 3/16 |
110 |
|
Front wheel removal procedure |
|
115 |
|
Rear wheel removal procedure |
|
118 |
|
Tire pressure OFFROAD |
15 psi, both F & R |
121 |
|
Front Tire |
80/100-21 51M |
123 |
|
Rear Tire |
110/100-18 64M |
123 |
|
Chain slack |
13/16 1-3/16 (20-30mm) |
125 |
|
Chain slipper (top of swingarm) depth limit |
0.3 (is a wear limit cutout on slipper) |
126 |
|
Chain slider (bottom of swingarm) depth limit |
If chain is visible through window |
127 |
|
Chain roller (under swingarm pivot) limit |
If smaller than 1.0 |
126 |
|
Chain lubrication |
Every 300 miles minimum |
129 |
|
Chain lube |
80/90w ONLY (commercial lubes may damage O-rings) |
130 |
|
Replacement chain |
D.I.D. 520VM or RK 520 KZO |
130 |
|
SPECIFICATION
CHARTS |
|
160 |
